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life_hacks:battery_tips [2025/08/29 07:48] – [Storing] adminlife_hacks:battery_tips [2025/11/20 23:03] (current) – [IEC LiPo size convention] admin
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 TL;DR (simplified): Lithium batteries are dirty. Do not store empty or fully charged (recharge every ~6 months to ~50%). Dispose correctly, always salvage the BMS. Alkaline batteries will leak corrosive acid: do not leave them in stored devices. \\ TL;DR (simplified): Lithium batteries are dirty. Do not store empty or fully charged (recharge every ~6 months to ~50%). Dispose correctly, always salvage the BMS. Alkaline batteries will leak corrosive acid: do not leave them in stored devices. \\
-===== Or: the magic and curse of batteries ===== 
  
-The magic of batteries is to only use them where really necessary. Always make your batteries easily replaceable w/o tools! (Even Galaxy S5 phone could exchange battery and is water proof - there is no excuse)\\ +===== No batteries: the magic and curse ===== 
 + 
 +The magic of batteries is to only use them where really necessary to have power2go. The curse is that they seem always to be empty,swollen,leaking,dead or degrading. Always make your batteries easily replaceable w/o tools! (Even Galaxy S5 phone could exchange battery and is water proof - there is no excuse)\\ 
 Batteries will fail sooner or later. Don't be a crummy and make people throw away your product - think about the environment. Make your product to set battery/charging characteristics for minimum wear! \\ Batteries will fail sooner or later. Don't be a crummy and make people throw away your product - think about the environment. Make your product to set battery/charging characteristics for minimum wear! \\
 +The magic of your product should be that it uses a standard connector ([[projects:usb-c-ify|USB to the rescue]]). Make your product work even with battery removed for stationary cabled use. Release the [[life_hacks:battery_tips#bms_salvage_and_re-cell|BMS logic]] as OSS. \\
 This is a short and comprehensive summary of things good to know about batteries and charging. \\ This is a short and comprehensive summary of things good to know about batteries and charging. \\
 +Fun fact: In German, a rechargeable battery is typically called "Akku", the short form of accumulator - a non-rechargeable battery is called "Batterie" and is therefore easily distinguishable. \\
 +
 +Also interesting: There is a page called [[https://batteryuniversity.com/articles|batteryuniversity.com]]. \\
 +
 +===== Tests & Reviews ======
  
-Fun factIn German, a rechargeable battery is typically called "Akku", the short form of accumulator. \\ +[[https://lygte-info.dk/info/indexBatteriesAndChargers%20UK.html|lygte-info.dk: Batteries and chager tests]] \\ 
 +[[https://lygte-info.dk/info/indexUSB%20UK.html|lygte-info.dk: USB wall charger tests]] \\
 ===== Disposal ===== ===== Disposal =====
  
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 __How lithium works__: Lithium ions shuttle between the cathode and graphite anode during charge and discharge, storing and releasing energy. \\ __How lithium works__: Lithium ions shuttle between the cathode and graphite anode during charge and discharge, storing and releasing energy. \\
  
-**Nominal Voltage is ~3.7 V per cell, 4.2 V per cell when fully charged.** \\+**Voltage is 4.2 V per cell when fully charged. \\ 
 +Nominal Voltage per cell is 3.6V for Li-ion (cylindrical / LiCoO₂) and nominal 3.7V for Li-Po (pouch cells). ** \\
  
 +==== IEC LiPo size convention ====
 +
 +According to **IEC** LiPo sizing convention e.g. a 404343 battery is 4.0x43x43 (Height x Width x Length in mm). \\
 ==== Charging ==== ==== Charging ====
  
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 Empty storing (aka forgetting the battery): Do not store lithium batteries empty. They die if voltage drops below 3.0V. Safe minimum under normal use is 3.3 V. Everything below 2.5V per cell is a danger zone (don’t attempt revival)! Do not attempt to trickle charge them for revival. \\ Empty storing (aka forgetting the battery): Do not store lithium batteries empty. They die if voltage drops below 3.0V. Safe minimum under normal use is 3.3 V. Everything below 2.5V per cell is a danger zone (don’t attempt revival)! Do not attempt to trickle charge them for revival. \\
 When voltage drops too low, copper from the anode can dissolve into the electrolyte. On recharge, this copper can plate back onto the cathode as tiny dendrites, which may pierce the separator and cause internal shorts — leading to swelling, overheating, or fire. Recycle deep discharged battery. \\ When voltage drops too low, copper from the anode can dissolve into the electrolyte. On recharge, this copper can plate back onto the cathode as tiny dendrites, which may pierce the separator and cause internal shorts — leading to swelling, overheating, or fire. Recycle deep discharged battery. \\
 +
 ==== BMS salvage and re-cell ==== ==== BMS salvage and re-cell ====
  
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    * **DRM**: authenticate as original battery (some systems refuse to work with 3rd party batteries) - this is why you need to keep the BMS board!     * **DRM**: authenticate as original battery (some systems refuse to work with 3rd party batteries) - this is why you need to keep the BMS board! 
  
-Due to the protection feature it can be that you measure 0V on an empty battery - the cell itself can still have a charge. This does not necessarily mean that the cell is dead, it still can have ~3V and be safely rechargeable. When disposing of the battery, cut off the BMS and discharge the cell itself. \\+Due to the protection feature it can be that you measure 0V on an empty battery - the cell itself can still have a charge. This does not necessarily mean that the cell is dead, it still can have ~3V and be safely rechargeable. Before disposing of the battery, measure cell voltage. Cut off the BMS (keep it!) and discharge the cell itself - (I normally take a 6V bicycle light bulb). \\ 
 + 
 +==== Multi Cell batteries ==== 
 + 
 +Cells in Series → voltages add, capacity stays the same. \\ 
 +Cells in Parallel → capacity adds, voltage stays the same. \\ 
 + 
 +^ Connection     ^ Balancing needed         ^ BMS Needed?           ^ Best use case                        ^ Pros                                         ^ Cons                                         ^ 
 +| Series (S)     | Yes                       | Yes                   | Devices needing higher voltage       | Higher voltage, simpler wiring for high-voltage devices | Needs balancing, single weak cell limits pack, higher safety risk | 
 +| Parallel (P)   | Usually no (should be similar voltage)   | Optional             | Devices needing longer runtime / high current | Higher capacity, lower internal resistance, self-balancing | Voltage of single cell, more complex wiring for many cells | 
 +| Series+Parallel (S×P) | Yes, for series groups     | Yes (for series groups) | High voltage & high capacity devices | Combines high voltage and high capacity | Requires BMS for series groups, more complex wiring | 
 + 
 + 
 +'Balancing' means that the battery cells need to have the same voltage. \\ 
 +Be aware that multi-cells need to be supported and configured properly with the BMS and charger! \\ 
  
 ==== Li-Ion/Li-Po charger modules ==== ==== Li-Ion/Li-Po charger modules ====
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 *Beware that only IP5306-I2C has I²C-bus (there is a plain IP5306 version too)! You can repurpose CD42 boards though. There is a [[https://github.com/AvinasheeTech/IP5306_I2C|repo with a lib for IP5306-I2C]] \\ *Beware that only IP5306-I2C has I²C-bus (there is a plain IP5306 version too)! You can repurpose CD42 boards though. There is a [[https://github.com/AvinasheeTech/IP5306_I2C|repo with a lib for IP5306-I2C]] \\
  
-IMO: For advanced products, see BQ-series of Texas Instruments: they have everything the heart desires. \\+IMO: For advanced products or custom PCB, see BQ-series of Texas Instruments: they have everything the heart desires. \\ 
 + 
 +For bi-directional boards, to use multiple cells for a power bank, see [[:projects:drill-powerbank-pd#diy_power_bank_pcb_options|DIY power bank PCBs]]. \\
  
 ===== Lithium-titanate batteries ===== ===== Lithium-titanate batteries =====
life_hacks/battery_tips.1756446526.txt.gz · Last modified: by admin

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